The Hotel that DN Solutions recommends is:

Fairfield Inn  & Suites  (2 miles from DNSA facility)

Address: 700 National Parkway: Schaumburg, IL 60195

Phone: (847) 541-3347

 *You must call-in to get the Corporate Special Rate - please refer to DNSA.

The Hotel that DN Solutions recommends is:

Hampton Inn  & Suites  (2 miles from DNSA facility)

Address: 891 Plaza Drive: Schaumburg, IL 60195

Phone: (847) 380-2155

 *You must call-in to get the Corporate Special Rate - please refer to DNSA.

Class Level 4 (Teams Meeting)

This class goes over how to remove and install the milling spindle on a SMX. Then how to set up the orientation of this spindle as well. Also goes over how to remove and rebuild the B-Axis rotary unit on the machine and explains in depth the ATC unit on the machine. How to set the positions both mechanically and electronically.

This is a Multi-Tasking Machine Class (MT)

This is a half day online class, Microsoft Teams is needed for this class.

Class Level 4 (In-Person)

Disassemble the Rotary Table (B+C Axis on DVF 5000). Go over proper techniques for disassembly. How to take apart the gearboxes for both the 4th + 5th axis and how to properly set the backlash in this system.  Go over how to set the rotary table correctly into the machine and how to properly do the mechanical alignments in the machine. Also go over how to re-set the reference positions, how to calibrate the probe, and how to run our kinematics cycle. Go over the proper steps from start to finish how to set the geometry on the machine for accurate 5-axis machining.

This is a 5-Axis Class (5A)

This is a 2 day class, in person @ our CTC

Day 1 = 9 A.M. to 4 P.M.

Day 2 = 9 A.M. to TBD

This 3-day class will cover 5-Axis programming and operation with the FANUC control.

Course Overview

Day 1 will start in the classroom and cover the basics.

Day 2 will explore 3+2 programming, TWP.

Day 3 will cover simultaneous 5-Axis for Fanuc 31i-B5 machines, TCPC.

Required Text – provided in class:

Fanuc TCPC - Geometric Initial Installation - Probe Calibration Fanuc 5 Axis Machining - IKC Calibration - Renishaw NC4 Laser - DVF Operation & Instruction Manuals

Prerequisite Requirements:

Advanced Milling Course or a minimum of 3 years’ experience with multi-axis machines

Details:

Lunch provided free of charge each day

Classes start at 9:00 AM each day and ends at 5:00 PM - EST

This course is free of charge at Pine Brook, NJ

Certificate of completion

Notice:

All classes are conditional depending on machine availability in the showroom.

A 3-week notice will be sent to registered students prior to class schedule.

Class Level 1 (In-Person)

This program is a combination of both comprehensive mechanical and comprehensive electrical trainings. The first two days will cover the mechanical area, followed by the third day, during which the instructor will go over the electrical training material. The main topics covered during the first two days will cover the following: how to calibrate levels, set levels on the machine, read moving levels, check square, test bar, and all geometry in the blue book. Review the information covered in the Manuals that are provided with the machine. Learn different hydraulics symbols, show different types of service tools, etc. Get hand on experience on how to reset the machine’s home position and perform ATC alignment, Spindle Orientation, and ATC Recovery.

On the last day of this training program, students will learn about the electrical layout of the machine. Go over detailed information on the hardware (E-Box, OP-Box, NC unit, power, and control line) and the software (how Ladder, timer, counter, keep Relay, and data table are used). Learn the proper use of Electrical Schematics. Learn how to check the status of the electric devices (Sensors, Relays, Switches, and Solenoid Valves) and perform a sample alarm diagnosis. Discuss how to diagnose alarms in Ladder, how to upload and download Ladder and how to perform All Data Backup.

This is a General Class (GC)

This is a 3 day class, in person @ our CTC

Day 1 = 9 A.M. to 4 P.M.

Day 2 = 9 A.M. to 4 P.M.

Day 3 = 9 A.M. to TBD

Course Overview:

This 3-Day course provides an in-depth study of Multi-Tasking Machining. The course covers ATC function, B-Axis programming, B-Axis special cycles, programming shortcuts, Two path control, Cross path machining, program format, Sub-spindle usage, Live Tools, Y-Axis, sub programming, Sync codes.

Required Text: ( Provided in Class )

Programming Manual – Multi-Tasking Turning Center (SMX/MX Series)

Materials to Bring:

A notebook or pad, pens, pencils and a calculator are recommended. Laptops with CAM software are optional and recommended.

Prerequisite:

Advanced Turning and Milling Course or a minimum of 3 years’ experience with Multi-Axis Machines.

Details:

Attendance for all days is MANDATORY for certificate award.

Lunch is provided free of charge each day.

Classes start at 9:00 AM each day and end at 4:00 PM.

This course is free of charge at Pine Brook, NJ

 Notice:

All classes are conditional depending on machine availability in the showroom. A 3-week notice will be sent to registered students prior to class schedule.

Class Level 3 (In-Person)

Disassemble the index table, go over the Curvic coupling structure and how it differs from the clamping plate. Adjust the backlash in the gears and go over the hydraulic manifold. Disassemble the full rotary table. Go over the concept of the hydraulic clamp on how to measure/set the proper gap for operation. Go over checking the backlash on the system and how to reinstall all the components.

This is a Machining Center Class (MC)

This is a 2 day class, in person @ our CTC

Day 1 = 9 A.M. to 4 P.M.

Day 2 = 9 A.M. to TBD