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Level 4 - Advanced Courses

in CTC Service Trainings

On-Line: SMX Maintenance

Free

with Rich Nawrocki

Calendar Apr 4, 2025 at 10 am

Class Level 4 (Teams Meeting)

This class goes over how to remove and install the milling spindle on a SMX. Then how to set up the orientation of this spindle as well. Also goes over how to remove and rebuild the B-Axis rotary unit on the machine and explains in depth the ATC unit on the machine. How to set the positions both mechanically and electronically.

This is a Multi-Tasking Machine Class (MT)

This is a half day online class, Microsoft Teams is needed for this class.

On-Site: DVF 5-Axis Rotary Table Rebuild with Kinematics

Free

with Rich Nawrocki

Calendar Apr 8, 2025 at 9 am

Class Level 4 (In-Person)

Disassemble the Rotary Table (B+C Axis on DVF 5000). Go over proper techniques for disassembly. How to take apart the gearboxes for both the 4th + 5th axis and how to properly set the backlash in this system.  Go over how to set the rotary table correctly into the machine and how to properly do the mechanical alignments in the machine. Also go over how to re-set the reference positions, how to calibrate the probe, and how to run our kinematics cycle. Go over the proper steps from start to finish how to set the geometry on the machine for accurate 5-axis machining.

This is a 5-Axis Class (5A)

This is a 2 day class, in person @ our CTC

Day 1 = 9 A.M. to 4 P.M.

Day 2 = 9 A.M. to TBD

On-Line: SMX Maintenance

Free

with Rich Nawrocki

Calendar May 30, 2025 at 10 am

Class Level 4 (Teams Meeting)

This class goes over how to remove and install the milling spindle on a SMX. Then how to set up the orientation of this spindle as well. Also goes over how to remove and rebuild the B-Axis rotary unit on the machine and explains in depth the ATC unit on the machine. How to set the positions both mechanically and electronically.

This is a Multi-Tasking Machine Class (MT)

This is a half day online class, Microsoft Teams is needed for this class.

On-Site: Multi-Tasking Milling Spindle Exchange with B-Axis Rebuild

Free

with Rich Nawrocki

Calendar Jul 8, 2025 at 9 am

Class Level 3 (In-Person)

Milling spindle disassembly and reassembly. How to check the Pusher Gap, Introduce the Rotary Union, Clamp/LVDT Sensor theory, what a BZi sensor is and how to adjust it, and all about the drawbar information (Clamp Force, Kick-Out, and Drawbar Stroke). Review how to break in the spindle, how to balance the spindle, and how to use the ATC system (alignment, spindle orient, and recovery). The last day focuses on our B-Axis RGC unit. Disassemble and reassemble this unit. Check the rotational gap, adjust the cross roller bearing run-out, and adjust the backlash on the worm wheel.  

This is a Multi-Tasking Machine Class (MT)

This is a 3 day class, in person @ our CTC

Day 1 = 9 A.M. to 4 P.M.

Day 2 = 9 A.M. to 4 P.M.

Day 3 = 9 A.M. to TBD

 

On-Site: DVF 5-Axis Rotary Table Rebuild with Kinematics

Free

with Rich Nawrocki

Calendar Sep 10, 2025 at 9 am

Class Level 4 (In-Person)

Disassemble the Rotary Table (B+C Axis on DVF 5000). Go over proper techniques for disassembly. How to take apart the gearboxes for both the 4th + 5th axis and how to properly set the backlash in this system.  Go over how to set the rotary table correctly into the machine and how to properly do the mechanical alignments in the machine. Also go over how to re-set the reference positions, how to calibrate the probe, and how to run our kinematics cycle. Go over the proper steps from start to finish how to set the geometry on the machine for accurate 5-axis machining.

This is a 5-Axis Class (5A)

This is a 2 day class, in person @ our CTC

Day 1 = 9 A.M. to 4 P.M.

Day 2 = 9 A.M. to TBD

 

On-Line: SMX Maintenance

Free

with Rich Nawrocki

Calendar Oct 17, 2025 at 10 am

Class Level 4 (Teams Meeting)

This class goes over how to remove and install the milling spindle on a SMX. Then how to set up the orientation of this spindle as well. Also goes over how to remove and rebuild the B-Axis rotary unit on the machine and explains in depth the ATC unit on the machine. How to set the positions both mechanically and electronically.

This is a Multi-Tasking Machine Class (MT)

This is a half day online class, Microsoft Teams is needed for this class.





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