Class Level 4 (In Person)

This is a charged class

$1,500.00 Per seat. Must provide P.O.# before.

Machine overview. Description of the major components and their purpose. leveling the machine (Introduce the concept of level calibration, placement, and use). Machine Alignments: (Main/Sub Spindle, B-Axis, and lower Turret). How to set the reference positions. ATC alignments/adjustments. How to exchange a magazine pocket, how to remove and install the ATC swing arm, how to set the tool change position (2nd reference), how to set spindle orientation, and how to recover the tool changer. Rebuild the B-Axis RGC unit. Disassemble and reassemble this unit. Check the rotational gap, adjust the cross roller bearing run-out. 

This is a Multi-Tasking Machine Class (MT)

This is a 5 day class, in person @ our CTC

Day 1 = 1 P.M. to 4 P.M. (NO LUNCH)

Day 2 = 9 A.M. to 4 P.M.

Day 3 = 9 A.M. to 4 P.M.

Day 4 = 9 A.M. to 4 P.M.

Day 5 = 9 A.M. to TBD (Around 12 P.M. and NO LUNCH)

Class Level 1 (Teams Meeting)

Review our service-related, web-based systems and how to use them. MT Manual, CSTip, Servicepad, GPES, and our Dealer Portal. Go over DNSA’s warranty policy and guidelines. Go over our installation and quality feedback reports. How to contact our service department for support. Things of this nature will be presented in this class.

This is a General Class (GC)

This is a half day online class, Microsoft Teams is needed for this class.

Class Level 1 (In-Person)

This program is a combination of both comprehensive mechanical and comprehensive electrical trainings. The first two days will cover the mechanical area, followed by the third day, during which the instructor will go over the electrical training material. The main topics covered during the first two days will cover the following: how to calibrate levels, set levels on the machine, read moving levels, check square, test bar, and all geometry in the blue book. Review the information covered in the Manuals that are provided with the machine. Learn different hydraulics symbols, show different types of service tools, etc. Get hand on experience on how to reset the machine’s home position and perform ATC alignment, Spindle Orientation, and ATC Recovery.

On the last day of this training program, students will learn about the electrical layout of the machine. Go over detailed information on the hardware (E-Box, OP-Box, NC unit, power, and control line) and the software (how Ladder, timer, counter, keep Relay, and data table are used). Learn the proper use of Electrical Schematics. Learn how to check the status of the electric devices (Sensors, Relays, Switches, and Solenoid Valves) and perform a sample alarm diagnosis. Discuss how to diagnose alarms in Ladder, how to upload and download Ladder and how to perform All Data Backup.

This is a General Class (GC)

This is a 3 day class, in person @ our CTC

Day 1 = 9 A.M. to 4 P.M.

Day 2 = 9 A.M. to 4 P.M.

Day 3 = 9 A.M. to TBD

Class Level 3 (In-Person)

This class will go over fully removing and reinstalling a spindle on a actual DVF 5000. Fully dissemble and pull the spindle cartridge from the headstock. Go over the concept of measuring and adjusting the endcap gap, BZi sensor, LVDT sensor, pusher gap, and rotary union. Also talk about the drawbar, how to check clamp force, drawbar stroke, tool kick-out, and retention stroke.  Spindle Assembly. Practical: How to properly break in a spindle, and how to use a spindle balancer to balance the spindle (while it is in the machine).

This is a Machining Center Class (MC)

This is a Full Week class, in person @ our CTC

Day 1 = 1P.M. to 4 P.M.

Day 2 = 9 A.M. to 4 P.M.

Day 3 = 9 A.M. to 4 P.M.

Day 4 = 9 A.M. to 4 P.M.

Day 5 = 9 A.M. to 12 P.M.

Class Level 3 (In-Person)

Disassemble the index table, go over the Curvic coupling structure and how it differs from the clamping plate. Adjust the backlash in the gears and go over the hydraulic manifold. Disassemble the full rotary table. Go over the concept of the hydraulic clamp on how to measure/set the proper gap for operation. Go over checking the backlash on the system and how to reinstall all the components.

This is a Machining Center Class (MC)

This is a 2 day class, in person @ our CTC

Day 1 = 9 A.M. to 4 P.M.

Day 2 = 9 A.M. to TBD

Class Level 4 (In-Person)

This class is now offered as a PAID CLASS

$1,500.00 Per Seat.

Machine overview. Description of the major components and their purpose. Leveling the machine (Introduce the concept of level calibration, placement, and use). Disassemble the Rotary Table (B+C Axis on DVF 5000). Go over proper techniques for disassembly. How to take apart the gearboxes for both the 4th + 5th axis and how to properly set the backlash in this system.  Go over how to set the rotary table correctly into the machine and how to properly do the mechanical alignments in the machine. Also go over how to re-set the reference positions, how to calibrate the probe, and how to run our kinematics cycle. Go over the proper steps from start to finish how to set the geometry on the machine for accurate 5-axis machining. ATC alignments/adjustments. Review how the control logically uses the tool changer. How to remove and install the ATC swing arm, how to set the tool change position (2nd reference), how to set spindle orientation, and how to recover the tool changer. 

This is a 5-Axis Machine Class (5A)

This is a 5 day class, in person @ our CTC

Day 1 = 1 P.M. to 4 P.M. (NO LUNCH)

Day 2 = 9 A.M. to 4 P.M.

Day 3 = 9 A.M. to 4 P.M.

Day 4 = 9 A.M. to 4 P.M.

Day 5 = 9 A.M. to TBD (Around 12 P.M. and NO LUNCH)

Class Level 4 (In Person)

This is a charged class

$1,500.00 Per seat. Must provide P.O.# before.

Machine overview. Description of the major components and their purpose. leveling the machine (Introduce the concept of level calibration, placement, and use). Machine Alignments: (Main/Sub Spindle, B-Axis, and lower Turret). How to set the reference positions. ATC alignments/adjustments. How to exchange a magazine pocket, how to remove and install the ATC swing arm, how to set the tool change position (2nd reference), how to set spindle orientation, and how to recover the tool changer. Rebuild the B-Axis RGC unit. Disassemble and reassemble this unit. Check the rotational gap, adjust the cross roller bearing run-out. 

This is a Multi-Tasking Machine Class (MT)

This is a 5 day class, in person @ our CTC

Day 1 = 1 P.M. to 4 P.M. (NO LUNCH)

Day 2 = 9 A.M. to 4 P.M.

Day 3 = 9 A.M. to 4 P.M.

Day 4 = 9 A.M. to 4 P.M.

Day 5 = 9 A.M. to TBD (Around 12 P.M. and NO LUNCH)

Class Level 2 (In-Person)

This is a charged class

1,500 a seat. Please issue a P.O.# before registration

Machine overview. Description of the major components and their purpose. leveling the machine (Introduce the concept of level calibration, placement, and use). Ballscrew removal/replacement and how to set the machine’s reference positions. ATC alignments/adjustments. How to exchange a magazine pocket, how to remove and install the ATC swing arm, how to set the tool change position (2nd reference), how to set spindle orientation, and how to recover the tool changer. Control functions/diagnostics. Go over the electronic hardware, I/O system, Trace function, and how to use the PLC for troubleshooting.

This is a Machining Center Class (MC)

This is a 5 day class, in person @ our CTC

Day 1 = 1 P.M. to 4 P.M. (NO LUNCH)

Day 2 = 9 A.M. to 4 P.M.

Day 3 = 9 A.M. to 4 P.M.

Day 4 = 9 A.M. to 4 P.M.

Day 5 = 9 A.M. to TBD (Around 12 P.M. and NO LUNCH)